The best way to prevent pinholes when TIG welding is to avoid some common causes
Gas delivery problem. If the gas is turned on, the tank is full, and the flow rate is adjusted correctly, check the hose for kinks or leaks that could reduce the flow to the nozzle. Make sure all connections are tight and that gas is not leaking anywhere. Spraying soapy water on the connections can help you find leaks. Too much gas This can also be a problem if the gas is flowing too fast, as it can create turbulence. If the gas flow is too fast, the current can break the weld pool and cause pinholes or cracks. It's like the wind making waves on a lake. This is primarily a problem with aluminum. The gas is contaminated with moisture. If the gas cylinder is not handled properly, moisture can mix with the shielding gas. This is rare, but does happen from time to time. Make sure the gas company has properly cleaned the bottles and filled them with welding grade gas. Airflow or wind Fast moving air can disrupt the flow of shielding gas and cause oxidation. tIG welding is best done insi...